The combination of PrecisionCore printheads and robots in the Direct to Shape Printing System enables precise printing on 3D objects
Epson will exhibit their Direct to Shape Printing System, an inkjet printing solution for printing directly on 3D objects, at Automatica, in Messe München, Germany. The trade fair for smart automation and robotics, Automatica will run from June 24 to 27, 2025. With this event as a launchpad, Epson will begin full-scale global commercialisation.
Epson’s Direct to Shape Printing System is an innovative solution that combines compact, high-precision S800 PrecisionCore printheads with an Epson industrial robot. The S800 is the smallest printhead in the PrecisionCore series. This small size allows printing on complex shapes such as grooves and curves.
A 6-axis robot and lifting mechanisms that independently raise and lower the printheads are used in combination to allow Direct to Shape Printing System to flexibly accommodate printing on objects from different angles with outstanding quality and accuracy. The mechanisms can move each of the five printheads in the row independently either up or down, allowing them to conform precisely to the shape of the objects being printed.
Epson’s Direct to Shape Printing System digitises traditional analogue printing, streamlining manufacturing processes by automating manual tasks and using space efficiently. The inkjet technology deposits ink only in the place and volume needed.
This reduces the amount of material used and wasted, making inkjet printing more environmentally sustainable. Inkjet systems also eliminate the need for plates or special materials for each operation, enabling cost-effective personalisation and customisation.
Direct to Shape Printing System is expected to be used in fields where there is a demand for printing on 3D shapes, such as helmets for athletics and industrial use, automotive parts (interior and exterior), home appliances, sporting equipment, apparel, accessories and more.
In addition to graphics applications, Epson envisions Direct to Shape Printing System being used in functional printing, such as the printing of sensors with conductive ink and the coating of 3D objects.
Key Features of Direct to Shape Printing System
• Precise and accurate printing on 3D objects
• 600 dpi x 600 dpi resolution with S800 PrecisionCore printheads
• Flexible printing angles via a 6-axis robot and independent lifting mechanisms1
• Precision trajectory control and image processing for curved surfaces
• Supports up to 5 ink colours (e.g., C/M/Y/K/White), customisable
Business Model and Partnerships
Epson has been conducting ongoing R&D at Inkjet Innovation Lab Fujimi.
Leveraging its accumulated expertise, Epson is actively pursuing global partnerships for commercial deployment. The company offers not only the hardware but ink, image processing, and after-sales support. Epson also supports ink selection and operational assistance in collaboration with optimal partners.
From July 2025, the Direct to Shape Printing System exhibited at Automatica will be permanently installed at Epson Deutschland GmbH, providing a test and evaluation environment for customer substrates and accelerating real-world implementation.
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